Transforming end-of-life tyres into high-quality recovered carbon black with precision, safety, and sustainability.
Unlock premium sustainability—only a state-of-the-art tire pyrolysis plant delivers genuine RCB grade carbon for a cleaner, greener tomorrow. Engineered for continuous industrial-scale operation, Powerol’s advanced tyre pyrolysis plants offer unparalleled control to maximize the yield of high-value pyro-oil and carbon black.
Our unique screw reactor design promotes uniform heating for superior efficiency and achieves energy self-sufficiency by recycling its own syngas to power the process. This robust mechanism ensures consistent, reliable performance, turning tyre waste into a profitable energy solution with significantly lower operating costs.
The journey begins with Powerol’s Automated Feeding System, the foundation for reliable performance. Our proprietary sealed-intake mechanism guarantees a controlled, continuous flow of feedstock into the reactor. This critical design feature prevents oxygen ingress, protecting the pyrolysis environment and ensuring consistent, high-quality output from the very first step.
The core of our technology is the Powerol High-Efficiency Pyrolysis Reactor. Forged from premium, heat-resistant alloys, it is engineered for superior thermal dynamics. Our design ensures that heat is transferred uniformly and effectively, while integrated sensors provide real-time data for perfect process control. This is where Powerol’s engineering excellence converts waste into high-value products with maximum yield.
Our Synergistic Heating System embodies our commitment to sustainability and cost-efficiency. The system is intelligently designed to run primarily on the recycled syngas generated by the pyrolysis process itself. This creates a self-sustaining energy loop, dramatically reducing your reliance on external fuels and lowering operational costs.
Maximum recovery of valuable pyrolysis oil is achieved through Powerol’s Rapid Condensation System. This multi-stage unit efficiently cools the hot oil gas, using advanced heat exchangers to condense it into high-grade liquid fuel. Our design ensures minimal loss and collects a pure product ready for storage and immediate use.
Waste is not in our vocabulary. The Powerol Smart Syngas Management System captures all non-condensable gases, purifies them through an advanced scrubbing process, and recycles them as clean fuel for the reactor. This closed-loop system not only powers your operation but also drastically reduces emissions, turning a byproduct into a valuable asset.
Safety and automation are paramount in the Powerol Safe-Discharge System. Our fully enclosed, water-cooled screw conveyor is engineered to cool the carbon black (char) before it exits the reactor, completely eliminating the risk of auto-ignition. This ensures safe handling and supports continuous, uninterrupted operation.
With a Powerol plant, you don't just meet environmental regulations—you exceed them. Our Multi-Stage Emission Control System is a comprehensive solution for purifying all exhaust streams. From particulate matter and sulfur to odors, our advanced filtration and scrubbing technologies ensure the air released is clean, allowing you to operate with confidence and social responsibility.
At your fingertips is the Powerol Command & Control System, the intelligent brain of the entire plant. Integrating advanced PLC automation with an intuitive SCADA interface, our system gives you complete, real-time control over every process parameter. This ensures unparalleled safety, optimizes efficiency, and provides the data you need for consistent, predictable production.
The Powerol Continious Tyre Pyrolysis Plant has been running successfully across India and is specially engineered for superior recovered carbon black (RCB) by utilizing a highly controlled automation system, by the oxygen-free process to produce a clean, high-purity char. This char after multiple stages of pre treatment is then processed through the integrated Powerol Pin Mixer and rotary drum dryer to create a consistent, high-quality final product.
In addition to rCB, the plant efficiently recovers other valuable outputs:
A high-calorific fuel oil substitute which is used across various industries.
A clean, combustible gas used to power the plant itself.
The steel reinforcing wires are recovered as a valuable recyclable byproduct.
Powerol delivers energy-efficient and eco-friendly technologies worldwide. With innovation, sustainability, and reliability at our core, we provide advanced solutions trusted across six continents..